Analisis Pengendalian Kualitas Doc Dengan Menggunakan Metode FMEA
Authors
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Iis Riyana
Universitas Nahdlatul Ulama Pasuruan, Indonesia
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Nur Hamidah
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Enik Sulistyowati
DOI:
https://doi.org/10.55757/ekliptika.v5i1.469Keywords:
DOC, FMEA, pengendalian kualitas, risiko kegagalan, RPNAbstract
Pengendalian kualitas day-old chick (DOC) diperlukan untuk mengidentifikasi risiko kegagalan
pada proses penetasan dan penanganan anak ayam. Penelitian ini bertujuan mengidentifikasi
potensi kegagalan dan menentukan prioritas perbaikan menggunakan Failure Mode and Effects
Analysis (FMEA) di PT Super Unggas Jaya Hatchery Ngembal. Data diperoleh melalui observasi,
dokumentasi, dan wawancara, dengan periode pengamatan 10 September–27 November 2023.
Analisis menggunakan skor severity (S), occurrence (O), dan detection (D) serta perhitungan risk
priority number (RPN). Empat kategori ketidaksesuaian produk dilaporkan, yaitu pusar hitam,
kembung, cacat, dan lemah, dengan sebelas kondisi kegagalan potensial. Perhitungan ulang
terhadap sepuluh kondisi dengan skor lengkap menunjukkan RPN tertinggi pada kontaminasi
bakteri pada telur sebesar 175, diikuti telur grade out yang lolos seleksi sebesar 96 dan DOC terjepit
keranjang sebesar 64. Tiga nilai RPN sumber tidak sesuai dengan perkalian skor yang tercantum.
Risiko suhu mesin terlalu panas belum dapat dihitung karena skor occurrence tidak tersedia.
Prioritas perbaikan meliputi verifikasi sanitasi, penguatan seleksi telur, pemeriksaan keranjang,
serta pengendalian penanganan dan parameter mesin. Hasil merupakan penilaian deskriptif
berdasarkan data ringkasan; efektivitas tindakan perbaikan belum diuji.
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